Prototyping studio / Santa Fe, NM

From sketch to working hardware, fast.

PM Prototypes is a one-stop prototyping shop. We design, print, machine, wire, assemble, source and test your product so you can put real hardware in people's hands without juggling six vendors.

One shop. Whole product.

3D printing FDM / RESIN
CNC machining 3-AXIS
PCB design & layout EDA
Electronics fabrication SMT / THT
Assembly & integration EVT / DVT
Parts sourcing BOM
Testing & validation QA
1 to 500units, from single proof-of-concept to pilot runs
24 hrtypical quote turnaround
7 disciplinesmechanical, electrical, firmware-ready, test
US-baseddirect communication, no offshore handoffs
What we do

Every step between idea and product.

Hardware gets stuck in the gaps between vendors. The printer shop does not talk to the PCB house, and neither knows what your enclosure needs. We close those gaps by running the full chain in one place.

01

3D Printing

Fast, accurate parts for fit checks, functional testing, jigs, enclosures and low-volume production.

  • FDM in PLA, PETG, ABS, ASA, TPU, nylon, carbon-fiber blends
  • Multi-color and multi-material builds
  • High-detail resin for small, smooth parts
  • Post-processing, sanding, painting, vapor smoothing
02

CNC Machining

Precision parts in aluminum, plastics and wood when printing is not strong or accurate enough.

  • 3-axis milling and routing
  • Aluminum, brass, Delrin, acrylic, HDPE, MDF, hardwood
  • Fixtures, brackets, panels, heat sinks
  • Tapped holes, pockets, engraving
03

PCB & Board Design

Schematic capture through manufacturing files, built around your size, power and connectivity needs.

  • Schematic and multi-layer layout
  • Power, sensor, motor and IoT designs
  • Wi-Fi, Bluetooth, BLE, LoRa, Zigbee, USB, CAN
  • Design-for-manufacturing review, Gerbers, BOM, pick-and-place
04

Electronics Fabrication

Boards built, populated and reworked in-house so you can iterate in days, not weeks.

  • Hand and hot-air soldering, fine-pitch rework
  • Solder paste stencil and reflow assembly
  • Through-hole and mixed technology
  • Wire harnesses, cables, connectors, potting
05

Assembly & Integration

Mechanical, electrical and firmware come together into a unit that actually works on the bench.

  • Enclosure fit, fasteners, heat-set inserts, gaskets
  • Motors, batteries, displays, sensors, antennas
  • Small-batch builds with assembly instructions
  • Looks-like and works-like prototypes
06

Components & Parts Sourcing

The right part, at the right price, actually in stock. We handle the hunt so your timeline does not slip.

  • BOM cleanup and alternate part selection
  • Sourcing from authorized distributors
  • Lifecycle and shortage risk flags
  • Kitting for assembly runs
07

Testing & Validation

Find the failures now, while they cost dollars instead of recalls.

  • Electrical bring-up, power and signal checks
  • Fit, tolerance and mechanical stress testing
  • Thermal, drop, cycle and endurance testing
  • Written test reports with photos and measurements
08

Design Support & Documentation

Clean files and clear paperwork so your next step, whether a contract manufacturer or an investor demo, goes smoothly.

  • CAD cleanup and design-for-manufacturing feedback
  • BOMs, assembly drawings and work instructions
  • Handoff packages for production partners
  • Prototype photography for decks and crowdfunding
Capabilities in detail

The specifics, for people who like specifics.

Here is what each discipline looks like in practice, so you know what to expect before you send a file.

3D Printing

Choose the process that fits the job.

FDM is the workhorse. It is quick, cheap and strong enough for most functional parts. Resin wins when you need fine detail or a smooth surface. We will tell you which one makes sense and why, even if it means a cheaper option for you.

Typical uses: enclosures, brackets, gears, snap-fits, living hinges, mounts, soft-touch grips, display models, test fixtures and production jigs.

STL / STEP / 3MF0.08 to 0.4 mm layersMulti-colorEnclosed chambers
MaterialBest forNotes
PLA / PLA+Visual models, quick fit checksFastest and cheapest. Low heat resistance.
PETGFunctional parts, enclosuresTough, some flex, handles moisture well.
ABS / ASAHeat and outdoor useSandable, smoothable, UV stable (ASA).
TPUGaskets, grips, bumpersFlexible, impact absorbing.
Nylon / PA-CFGears, structural partsHigh strength and wear resistance.
PC / PC blendsDemanding mechanical partsStrong and heat tolerant.
Standard & tough resinFine detail, small partsSmooth finish, tight features.
CNC Machining

When plastic is not enough.

Metal brackets, heat sinks, precise mounting plates and wooden or acrylic enclosures. CNC gives you tighter tolerances, better surface finish and real material properties for parts that carry load or dissipate heat.

We often pair CNC with 3D printing: print the complex shapes, machine the parts that need to be flat, strong or thermally conductive.

DXF / STEP / G-codeMillingRoutingEngraving
MaterialTypical parts
Aluminum 6061Brackets, heat sinks, chassis, faceplates
Brass & copperContacts, bus bars, decorative parts
Delrin (POM) / HDPEBushings, wear parts, low-friction components
Acrylic & polycarbonateWindows, light pipes, covers
Hardwood & MDFEnclosures, display stands, jigs
Board Design & Electronics

From schematic to a board that powers on the first time.

Good boards start with good decisions: the right microcontroller, a clean power tree, sensible connectors and a layout that respects signal integrity. We focus on getting you to a working first spin, then a clean second spin that is ready to hand to a manufacturer.

Our team works across microcontrollers, wireless modules, motor drivers, battery management, sensor interfaces and display drivers.

ESP32STM32nRF52RP2040Raspberry Pi CMLi-ion BMSUSB-C PD
StageWhat you get
ArchitectureBlock diagram, part selection, power budget
SchematicReviewed schematic with notes and test points
Layout2 to 6 layer boards, controlled impedance when needed
DFM checkReview against fab and assembly rules
OutputsGerbers, drill files, BOM, centroid, assembly drawing
Bring-upPower-on testing, debug and revision notes
Assembly, Sourcing & Testing

The unglamorous work that makes products ship.

Most hardware delays come from parts that are out of stock, tolerances that stack up wrong, or a unit that works once and never again. We catch these early.

Sourcing includes alternate parts when the first choice has a 40-week lead time. Assembly includes proper fasteners, strain relief, labeling and cable routing. Testing includes written results you can show a partner or investor.

BOM reviewKittingBurn-inThermal checksDrop testingTest jigs
TestWhat it tells you
Power & current profilingBattery life, brownouts, inrush problems
Thermal imaging & soakHot spots, throttling, enclosure venting needs
Fit & tolerance checkWhether parts mate, snap and seal as designed
Cycle & enduranceButtons, hinges, motors and connectors over time
Drop & vibrationWeak joints, loose parts, cracked solder
Wireless rangeReal-world antenna and connectivity performance
The shop floor

Equipment that does the job.

A mix of production-grade desktop machines chosen for speed, repeatability and material range. Multiple printers means your job does not wait in line behind someone else's.

Bambu Lab

X1 Carbon

Enclosed, high-speed CoreXY with hardened nozzle. Our pick for engineering materials like PA-CF and ABS.

Bambu Lab

P1S

Enclosed workhorse for PETG, ABS and ASA enclosures and batch runs.

Bambu Lab

H2D

Large build volume with dual nozzles for multi-material parts and dissolvable supports.

Bambu Lab

A1 and A1 mini + AMS

Fast, multi-color printing for visual prototypes and small parts.

Prusa Research

MK4S

Reliable, well-calibrated and great with flexible materials like TPU.

Formlabs

Form 4 (resin)

High-detail SLA for small, smooth, accurate parts and fine features.

Carbide 3D

Shapeoko CNC

Rigid desktop router for aluminum, plastics and wood, with a large work area.

Bantam Tools

Desktop CNC Mill

Precision milling for small metal parts, PCBs and fine detail work.

Electronics bench

Soldering & test

Hakko and Weller stations, hot-air rework, reflow oven, oscilloscopes, logic analyzers, programmable power supplies and thermal camera.

Machine availability and materials can vary by project. If you need something not listed here, ask. We partner with trusted vendors for processes we do not run in-house, such as SLS, metal printing and high-volume injection molding.

Who we build for

Founders, engineers and teams with a product to prove.

Startups & founders

Get a convincing prototype for investors, crowdfunding campaigns and first customer demos without hiring a full engineering team.

Engineers & inventors

Take a design from CAD and schematics to a physical unit. Iterate quickly with real parts on the bench.

Established brands

Test a new product line or accessory before committing to tooling. Validate fit, feel and function cheaply.

Consumer electronicsSmart home & IoTWearablesMedical devices (non-regulated prototypes)RoboticsAutomotive accessoriesOutdoor & sporting goodsIndustrial toolsEducation & research
How it works

Simple process. Clear communication.

You always know what is happening, what it costs and when it ships.

Brief

Tell us what you are building, what it needs to do and your timeline.

Quote

Fixed or estimated pricing with clear scope, usually within 24 hours.

Design

CAD, schematics and sourcing plans reviewed with you before we build.

Build

Printing, machining, board fabrication and assembly in-house.

Test

We verify it works, find weak points and document the results.

Deliver

Prototypes, files and notes shipped to you, ready for the next stage.

PROOF OF CONCEPT

Days

Does the idea work at all? Rough, fast and cheap. Printed parts, off-the-shelf modules and breadboards.

ENGINEERING VALIDATION

Weeks

Custom boards, machined parts, proper enclosures. Prove the design meets its specs.

PILOT BUILD

Small batches

10 to 500 units for beta testers, trade shows and early customers, with documented assembly steps.

Why PM Prototypes

Built around how hardware teams actually work.

One team, one point of contact

No finger-pointing between a print shop, a PCB house and an assembler. We own the whole result, so the enclosure fits the board and the board fits the battery.

Honest advice

If a design will be hard to manufacture or the cheaper route is good enough, we will say so. Better to hear it now than after you order 1,000 units.

Speed without sloppiness

Multiple machines running in parallel and an in-house electronics bench mean fast turnarounds, with documented checks on every build.

Your IP stays yours

We sign NDAs on request. Your designs, files and ideas are not shared, reused or published.

FAQ

Quick answers.

What file formats do you accept?

For mechanical parts: STEP, STL, 3MF, IGES, DXF and SVG. For electronics: Gerber, KiCad, Altium, Eagle and Fusion 360 Electronics projects, plus BOMs in CSV or Excel. No files yet? We can design from sketches, photos and written specs.

How fast can I get a quote?

Most requests get a response within one business day. Complex multi-discipline projects may need a short call first so we scope them properly.

Can you help if I do not have a design?

Yes. Many clients start with a napkin sketch or a list of features. We can develop the mechanical design, electronics and a build plan with you.

Do you sign NDAs?

Yes. Send us your NDA or we can provide a standard mutual one before you share anything.

What is the minimum order?

One. A single part or a single board is a perfectly normal job. For pilot batches we can also scale into the hundreds.

Do you ship outside the United States?

Yes. We ship worldwide. Shipping costs and lead times are included in the quote.

Can you take my prototype to mass production?

We prepare handoff packages with BOMs, drawings and test procedures, and can introduce you to contract manufacturers and tooling partners. Our focus is getting you ready for production, not running the factory.

Do you do regulatory certification?

We build prototypes and can design with certifications like FCC, UL and CE in mind, but formal certification is done through accredited labs. We can help you prepare and coordinate.

Contact

Tell us what you are building.

Send a few details and we will come back with next steps and a quote. Attach files by replying to our email response.

Emailpmprototypes_usa@gmail.com

AddressPM Prototypes
1704 Llano Street, Ste B 1037
Santa Fe, NM 87505
United States

Response timeWithin one business day

The address above is our mailing and shipping address. Please email before sending parts or visiting.

We never share your information or files.